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October 27, 2025

Research and analysis on SPOON COVER

Eco-friendly spoon covers made from biodegradable materials. Learn trends, specs, materials, printing methods, lead times, pricing, MOQs, certifications, and design tips for branded sleeves in restaurants and hotels.


Spoon covers are the perfect combination of customer care and environmental responsibility. Made from biodegradable paper, this eco-friendly product allows you to express your brand identity through high-quality color printing. Whether serving in-house, takeaway or delivery, ensure customers receive clean and safe cutlery. In addition to its protective function, spoon covers also serve as a branding tool for restaurants, eateries and hotels by printing logos, contact information and advertising messages.


1. Industry Trends

  • Shift to eco-friendly products: Demand for kraft paper care bags/sleeves, compostable greaseproof paper with coating or enhanced care bags due to policies to limit single-use plastics in many areas and demand for “plastic-free”/SUPD markets. For example, the emergence of techniques made from paper/molded paper/bioplastic; many suppliers offer “compostable” or “PLA-wrapped” grade/sleeves.
  • Customize branding (branding) & takeaway convenience: F&B businesses prioritize logos, QR-codes, eating/accompanying instructions, or add peel-strips for customers to open — the trend of using sleeves as a mini-marketing channel. Many suppliers print on demand for low units (samples) and offset/flexo for large quantities.
  • Combination products (sets): Protective covers are often combined with tissue/solution knives or integrated bag/towel designs for event/serving convenience — helping to save serving time.
    • Peel-strip: An open/close solution using a peelable layer on the packaging — very convenient for enhancing customer experience.

2. Product Specifications and Character

Spoon covers stand out with their hygiene, preservation and brand promotion features. They help keep eating utensils clean, protect them from dirt and bacteria, and are also an effective tool for printing logos, contact information and marketing messages of restaurants and hotels. The covers come in many different designs and materials (paper, plastic), which can be customized according to your needs.

  • Cleaning and preservation:
    • Keep spoons and chopsticks clean, avoiding direct contact with the outside environment.
    • Protect eating utensils from dirt, bacteria and damage during transportation and storage.
  • Brand promotion:
    • Print logos, restaurant names, contact information and promotional messages on the covers.
    • Enhance professional image and brand recognition in the eyes of customers.
  • Diverse designs and materials:
    • There are many different styles and designs to choose from.
    • Using common materials such as paper or plastic, meeting different needs.
  • Convenient and flexible:
    • Easy to use and pack.
    • Can be ordered in large or small quantities depending on the scale of business.

Main Specifications

  • Material Type:
    • Paper: Kraft (brown) / White kraft / Greaseproof.
    • Film (if any): OPP / PE / BOPP (traditional) or PLA/PBAT (compostable).
  • Thickness:
    • Paper: 30–90 g/m² (usually 40–80 g/m² for sleeve).
    • Film: 15–40 µm.
  • Size (rule):
    • Bag length = spoon length + 10–20 mm (clearance).
    • Bag width = spoon handle width + 5–12 mm.
    • Standard example: 90–110 mm × 30–40 mm (small spoon) or 150–180 mm × 35–50 mm (standard). The size of the bag is usually designed to fit the utensils inside, sometimes with a little extra space for ease of use.
  • Environmental certification (if required): EN 13432 / ASTM D6400 for compostable (specify industrial vs home compost).
  • Seam type/seam: Side seam, bottom seam, overlap; method: hot melt glue / hot glue / ultrasonic.
  • Closure: Open / tear-strip / peel-to-open / peel-and-seal (lockable). Perforation location: top edge, 15–30 mm long is common.

3. Raw Materials

  • Kraft paper (brown kraft, 40–80 g/m²): A yellow-brown paper, mechanically strong and biodegradable — often used for simple, inexpensive sleeves with a “natural look”. Not very oil-resistant, so not suitable for frequent contact with oily foods unless a compostable lining is used.
  • Greaseproof paper (food-grade): Paper that has been treated to be oil-resistant but will decompose without a nylon coating; suitable for greasy/wet foods. When protecting food but still wanting to maintain biodegradability, choose greaseproof paper without a plastic coating or a compostable film coating.
  • Bagasse paper / molded pulp: Made from bagasse — a renewable, biodegradable and very “plastic-free” material; often used for trays, hard cases or thick pouches. Advantages: feels sturdy, environmentally friendly; disadvantages: more expensive than regular kraft paper.
  • PLA film (Polylactic Acid, compostable film, 12–30 µm): A bioplastic film made from corn starch, which can be used as an inner-laminate to resist moisture/oil and still claims to be compostable — but decomposes primarily in an industrial composting plant (specific temperature/conditions). If advertised as compostable, certification is required.
  • PBAT / PBS / PHA (alternative biofilm): Other compostable films that are more mechanically durable or flexible than PLA; used when a film that is more durable/elastic than PLA is needed. Like PLA, many require industrial composting conditions to degrade quickly.
  • Compostable & food-grade adhesives: The adhesive used for the seam/peel must be food-grade and, if the entire product is compostable, the adhesive must also be compostable (e.g., water-based or bio-based). The wrong adhesive will render the entire bag non-compostable.
  • Eco-friendly inks (soy-based / water-based, food-grade): Oil-based/UV inks may affect biodegradability or food contact safety; water-based/soy inks are less toxic, biodegradable and suitable for “eco” advertising. Ensure the ink meets food contact standards if printing near food contact areas.
  • Clearly state certification & compostability: If advertising “compostable” it is mandatory to state the standard (EN 13432 / ASTM D6400) and clearly state whether it is industrial-compost or home-compost, as many materials only decompose in industrial plants and not in the home garden environment.

4. Processing

  1. Material Preparation: Receive kraft/greaseproof paper, bagasse or compostable film (PLA/PBAT) according to spec (GSM/µm) and verify food-grade/compostable certification.
  2. Input Verification: Check GSM, thickness, color and oil resistance; reject unqualified material immediately.
  3. Print sample & approve (proof): Print proof to check color and position; pin dieline and print parameters (300 dpi, bleed 3 mm).
  4. Production Printing: Mass printing using digital (small orders) or flexo/offset (large orders), using water-based ink if eco-friendly.
  5. Laminating (if required): Laminating the film inside can be biodegradable or non-lubricant; avoid using conventional plastic film if the entire part is biodegradable.
  6. Cut out and create opening: Die-cut according to dieline; create perforation or tear strip (or biodegradable strip if required).
  7. Folding & joining (gluing/heat-seal): Folding, seam sealing with food-grade glue (and biodegradable if required); or heat-seal with suitable film.
  8. Final quality inspection: Dimension check (±1–3 mm), print check, oil resistance test and peel/peel test; sampling according to AQL.
  9. Packing & delivery: Packing in pcs/carton, labeling with material and certificate, storing in dry place before delivery.

NOTED:

  • AQL (Acceptance Quality Limit): This is a standard used in product quality inspection to determine whether a production lot meets the required quality level.
  • GSM (Grams per Square Meter): This is an important specification used to measure the thickness and weight of paper or sheet/film materials.
  • Dieline: A cutting template or guide used as a reference for cutting, folding, and shaping packaging. It defines dimensions, fold lines, and ensures the final product fits properly, is functional, and looks aesthetically pleasing.

5. Manufacturing/Printing Methods

  • Flexographic (Flexo): Popular for medium-large quantity paper/film packaging. Lower plate cost than offset for 1-4 color printing, fast running, suitable for printing on kraft or greaseproof paper; should use water-based/soy ink to maintain biodegradability.
  • Offset printing: High print quality, even color, good for printing on white/large format paper and detailed designs. Suitable for large orders; need to consider paper surface treatment (coating) and choose eco-friendly ink if compostable is required.
  • Digital printing (Digital/Inkjet/TONER): Ideal for small orders, prototypes and variable data printing. No plate required so quick sampling, higher cost per unit for large quantities; choose a water-based ink printer if eco is required.
  • Gravure printing (Rotogravure): Suitable for film or thin film, image/gradient quality is very good for large quantity printing. High die cost so only suitable for large runs; need to check ink compatibility with compostable film.
  • Screen printing: Used for special effects (thick ink, paint printing, metal printing). Usually applied for small orders or decorative details; limited when needing full-color image printing due to lower resolution than offset/flexo.
  • Hot stamping / Foil / UV spot (special note): Creates high-end effects (metal, foil, gloss). These treatments often use non-degradable materials or inks/films that are difficult to compost — NOT recommended if the goal is “totally compostable”.
  • Finishing & coating (Lamination / Varnish): Inner lamination with PLA/PBAT to prevent moisture if compostable is needed; avoid OPP/PE if eco-friendly. UV varnish and plastic laminate reduce the possibility of degradation — choose water-based coatings or no lamination if possible.

Brief recommendations

  • Small orders (<1k): Use digital (fast sample).
  • Medium-large orders (1k–50k): Flexo is the balance of cost & quality.
  • Very large orders (>50k) or photo quality film printing: Gravure.
  • If you want 100% compostable: Clearly declare the material + request water-based ink, compostable glue, no foil/UV/OPP; request certification.

6. Production Lead Time

  • Small order production (digital print, <1k): 4–12 working days
    • Digital does not require plates, printing and processing is fast; suitable for market testing or sample orders. Time includes printing → die cutting → QC → packaging.
  • Medium-large order production (flexo/offset, 1k–50k): 7–21 working days
    • Time for printing run, laminate (if applicable), die-cut, seaming and QC. If using compostable film or special inks/glue that need sourcing, lead time will be at the higher end.
  • Large order production / high quality film (gravure, >50k): 14–35 working days
    • Gravure has a longer set-up & run time but is effective for very large volumes. Time also depends on factory capacity and machine schedule.
  • Additional steps increase time:
    • Lamination / coating: +1–4 days.
    • Special peel-strip/liner or compostable adhesive: +2–7 days if a separate material is required.
    • Certification processing / food-contact testing / composting: +1–4 weeks if test/lab reports are required.

7. Price and MOQ (Minimum Order Quantity)

  • Common MOQ (domestic printers/factories): Printers/manufacturers usually require an MOQ of ≈ 3,000 → 12,000 pieces for custom printed products (offset/flexo). Many factories quote an MOQ of ~3,000–10,000; some accept lower quantities but usually ~10,000 or more to get a good price.
  • MOQ for compostable solutions/special materials: If using compostable materials (PLA, compostable film, bagasse) or compostable glue/ink, the MOQ is usually higher and factories may require pre-ordering of materials (e.g. 10k+). Reason: sourcing of special materials and high setup costs.
  • Reference price range — retail & small wholesale: The retail price for a small pack (e.g. ready-made chopsticks/spoon bags) on the VN market is ~85,000 VND/1,000 pieces (equivalent to ~85 VND/piece) — this is the price of available goods, not custom printed. Custom prices will be higher.
  • Factors that greatly affect price & MOQ:
    • Number of printing colors & finishing techniques: Multi-color printing, foil, spot UV increases plate & processing costs → price/piece increases.
    • Materials: Simple kraft is cheap; greaseproof, bagasse or PLA/compostable film is more expensive.
    • MOQ & printing method: Flexo/offset requires a large MOQ; digital has a low MOQ but a high unit cost.
    • Packaging & logistics: Case packaging, shipping (sea/air) greatly affects the landed price.

Short recommendation (take action now)

  • Want the lowest price: Order ≥5–10k from the factory (flexo) and choose kraft or greaseproof material without a plastic coating.
  • Want low MOQ to test the market: Use a digital printing house, order 100–1k pieces, and accept a higher price/piece.

8. How to Choose Suitable Options

  • Choose by purpose of use:
    • If used for restaurants, hotels, or export brands, you should choose real compostable (PLA, PBAT, or bio-coated kraft paper) to meet environmental standards and brand image.
    • If used only domestically, short-term, you can choose kraft paper/oil-proof paper to save costs but still be environmentally friendly.
  • Choose by material type:
    • Kraft paper/greaseproof: Durable, low price, easy to print, suitable for most customers.
    • PLA/PBAT film compostable: Transparent, good water resistance but higher price, suitable for "green" or export goals.
    • Bagasse: Completely biodegradable, beautiful appearance, but complicated production and higher price than regular paper.
  • Choose by bag type:
    • Flat type (flat bag): Simple, cost-saving, suitable for regular chopsticks/spoon bags.
    • Side/Bottom gusset type (with side/bottom): More secure, suitable when needing large bags or containing many spoons.
    • Peel-strip or Tear-line: Choose when needing convenient opening, increasing user experience.
  • Choose by printing method:
    • Flexo/offset printing: Printing in large quantities, stable colors, good price for orders of several thousand pieces or more.
    • Digital printing: Fast printing, suitable for small orders (samples, logo testing), but the price/piece is higher.
  • Consider cost & MOQ:
    • A minimum order of 3,000–10,000 pieces will have a more reasonable price.
    • If you want to try samples, you can print a small quantity but should ask clearly about the mold fee or surcharge.
  • Request certification if needed:
    • For truly biodegradable products, it is advisable to ask the supplier to provide compostable or food-grade certification (EN 13432, ASTM D6400) to ensure credibility and exportability.

9. Design Trends

The current trend is minimalist design – showing green elements – using natural materials – and ensuring convenience in use. Brands focus on sustainable messages rather than complex colors, both protecting the environment and creating a high-end image.

  • Emphasizing the “green” element (Eco-friendly message):
    • Packaging often clearly prints messages such as “100% Compostable”, “Eco Product”, “Go Green” to affirm sustainable values.
    • Helps brands demonstrate environmental responsibility and attract consumers interested in a “green lifestyle”.
  • Minimal design:
    • The trend prioritizes the natural color of kraft paper or white/light brown tones, printing few colors.
    • Creates an environmentally friendly, luxurious feeling while still saving printing costs.
  • Print simple, sophisticated logos and brands:
    • Logos are often printed in 1-2 colors, neatly arranged in the middle or corner of the packaging, avoiding confusing designs.
    • This method helps packaging to be both cost-effective and professional, meeting export standards.

10. Summary

Spoon covers are a smart choice for those who want to protect their health and contribute to protecting the environment. With natural, compostable materials such as kraft paper, bagasse or PLA/PBAT, combined with safe ink and glue, the product is both environmentally friendly, sturdy and convenient for users. The minimalist, modern design, with a sophisticated brand logo, helps the product stand out and make a good impression on customers. This is a solution that not only meets daily needs but also helps businesses demonstrate green responsibility and modern style, making buyers feel excited and secure when choosing.

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